Customized Cable Assemblies

TCA produces cable assemblies for consumer electronics, medical and other industries according to customers’ specifications, applying relevant technologies such as IDT, crimp and more.

All products below are examples for custom designs illustrating TCA’s manufacturing capabilities. They are shown with our customers’ permission.

Consumer Products

Power supply cable

Cable assembly with overmolded coaxial power connectors
by courtesy of Motion29

Audio connection

Cable assembly with overmolded customer-specific connectors

Motorcyclist communication cable kit

Set of three cables, equipped with fuse, spiral kink protection, crimped lugs and overmolded RCA/chinch connectors

Boot heating insoles connection

Cable assembly with overmolded jack connectors

Foot warmer connection

Flat cable assembly with overmolded customer-specific connector and PCB assembly

Communications Infrastructure

Radio tower cable

Cable assembly with shielded AISG connectors in crimp technology

General Electronic Equipment

Power supply connectors

Customized power supply connectors in piercing technology
by courtesy of Motion29

Ventilator connection cable

Cable assembly with overmolded custom connectors
by courtesy of Motion29

LED module connection

Cable assembly with overmolded USB type A connector and molded lenses and overmolded LED module

Connection cable

Cable assembly with overmolded D-subminiature connector, wall bushing, ferrite core, heat shrink tubing, crimp connectors and wire end ferrules

Motor cable harness

Cable assembly made of stranded wires with textile jacket, with resistor unit, grommet and various crimp connectors

Thermistor connection

Cable assembly with thermoistor unit and modular piercing connector

Piezo transducer connection

Cable assembly with piezo transducer unit, heat shrink covered PCB assembly and modular piercing connector